11 Best Welding Jacket Reviews – Stay Safe, Warm, and Cool

The best welding jackets are meant to protect your upper-body from sparks, splatter, and the heat from different types of welding.  Like welding helmets, you want to find the best welding jacket for the money that will protect you.  It also not be too heavy and too insulated.  A lightweight welding jacket will reduce fatigue and keep you cooler over long periods of time.

Manufacturers like Lincoln Electric manufacturers welders and supplies since 1895, and is headquartered in Cleveland, Ohio.  Since 1975, Steiner Industries manufactures and supplies welding safety products like protective clothing, gloves, and coats.

Each jacket will be made of a durable material that’s fireproof.  If your jacket is well-insulated, then you can continue to work through spatter and sparks.  You want to find the best welding jacket for the money.

What Makes the Best Welding Jacket?

The material is the most important factor when selecting the best coat.  The better quality materials will be warmer, more durable, and more fire resistant.  You need to find a balance so you don’t get too hot in the summer or not warm enough in the cold weather.

What are the Welding Material Options?

• Cotton – lightweight and least warm. Cotton is ideal for hot weather welding.
• Leather – the most durable and insulated. It will provide the most protection from sparks and splatter.

What’s the Best Welding Jacket for the Money?

A good welding jacket in our reviews costs between $30 to $100.  A higher quality leather will cost more than a light cotton coat.  A genuine material will cost more than a synthetic.

Below are the best welding jacket reviews available today.  No protective gear is ever perfect for every job.  Each buyer will weigh factors like color, weight, size, style, options, conditions, durability and more.

Best Welding Jacket Comparison Chart

#1. Revco BX9C Insulated Welding Jacket – Best Insulated Welding Jacket

The Revco BX9C is the best insulated welding jacket that’s non-leather in our reviews.  Compared to other coats, it’s thicker and better.  We would not advise wearing this on a hot summer day.  With its thick coating, the BSX should be one of your cold weather construction jackets.  The added layers offer better protection but at a cost.  Black Stallion recommends this coat for TIG and light MIG welding.

The Revco BSX is made with 100% flame resistant cotton and machine washable.  It includes two inside pockets with one having a zipper.  Like the Revco BXRB9C, it looks like a cool Harley Davidson welding jacket for an enthusiast.  The coat features waist straps, adjustable cuffs, and extended length coverage.  The BX9C comes in sizes ranging from small to 5XL.

Even though it has terrific insulation, it still doesn’t offer the same protection as a leather welding jacket.  The Revco BX9C is made of cotton which increases the burn rate vs leather.  It’s ideal for lightweight welding in winter months.

#2. Black Stallion FO9-30C Orange Welding Jacket – High Visibility Welding Jacket

\The orange Black Stallion TruGuard F09-30C is the best high visibility welding jacket.  It’s designed as a TIG and MIG welding jacket.  The bright orange is treated with flame resistant cotton.  The 100% cotton is flame resistant for up to 25 commercial washes or 50 home washes.

The Black Stallion jacket is 30 inches long with adjustable snap wrists.  It offers added protection with a welders collar.  All 6 snap buttons are leather reinforced for durability and protection.  The designers thoughtfully included an inside pocket for small items like a phone or wallet.

#3. Revco FRB9-30C/BS Black Stallion Hybrid Welding Jacket – Hybrid Welding Jacket

The Black Stallion 30C/BS is the best hybrid welding jacket in our reviews.  The blue body of the jacket is made of flame resistant coated cotton that’s breathable.  The brown leather arms provide protection from jobs like working vertical or overhead welding position.  It’s a good pipe and stick welding jacket to work in different and smaller positions.  The cotton is lightweight for optional summer use while the leather split cowhide sleeves with Kevlar stitching are extra protective.

#4. Black Stallion BSX Cool Welding Jacket with Blue Flames – Cool Welding Jackets

The Black Stallion BSX is recommended as one of the cool welding jackets in our review.  The flame resistant cotton allows for up to 50 home wash cycles.  Unlike many summer welding jackets, the BSX comes in a variety of sizes from small to 5XL.

It weighs only 9 ounces which makes it one of the best lightweight welding jackets.  The blue flame pattern on the sides and the shapely design makes this a cool looking welding jacket.  Its flames remind me of a Harley Davidson jacket.

The BSX upright collar adds protection from sparks.  They’ve thoughtfully added dual inside pockets with one having a zipper to keep small items safe.  Given the cotton material isn’t as durable as leather, it’s not recommended for overhead and vertical welding.  Along with the quality snaps and cool design, it has adjustable cuffs and waist.

#5. Revco/Black Stallion TruGuard with reflective strips – Welding Jacket with Reflective Stripes

The Revco/Black Stallion TruGuard 200 is our pick for best welding jacket with reflective stripes.  Visibility is consistently a key for worker safety.  Remaining visible to other works and pedestrians in vehicles is extremely important.  A work jacket with reflective stripes is necessary in places like traffic zones, construction, evening hours, and more.

For added protection from spatter, sparks, and wind, the TruGuard 200 includes a standup welders collar.  The hood is removable if you don’t want to use the reflective jacket for welding on a hot day.  The coat is more like a heavy duty and 100% flame resistant treated cotton hooded sweatshirt.  Like a sweatshirt, it includes two front pockets plus an added scribe pocket.  Revco designed covered flaps on the zipper and pockets to prevent sparks.

The Black Stallion welding jacket with reflective stripes is machine washable.  The 2 inch reflective tape can handle up to 50 home wash cycles.  The sizes range from medium to 4XL.

#6. Lincoln Electric Heavy Duty Insulated Leather Welding Jacket – Best Leather Welding Jacket

The Lincoln Electric KH807L is the best leather welding jacket in our reviews.  It’s flame resistant and very sturdy.  The jacket is ideal to wear for cold weather welding.

The Lincoln jacket is constructed with triple needle stitching on the seams.  It has extra protection in the front with firm snaps.  To protect the area between your jacket and helmet from slag and flash, they’ve included a flip-up collar to protect your neck.  The designers were thoughtful by incorporating large pocket to hold items like a measuring tape and pencil.

The insulated leather Lincoln welding jacket’s strengths are also its weaknesses.  The leather is heavy and durable for protection but can be too warm in the summer.  During extreme heat, the brown and orange welding jacket may leave you with an orange neck from the dye.  It’s great for flux core and MIG welding.

#7. Revco Black Stallion FS7-KHK Summer Shirt – Best Welding Jacket for Summer

The Revco Black Stallion FS7-KHK is the best welding jacket for summer given it’s light color.  Many of the coats come in dark colors which absorb the summer heat.  Light tan colored coat is better for sunny and hot weather vs black.  The other common color are orange welding jackets with reflective stripes.  Black Stallion categorizes the FS7 as a big and tall welding jacket.

The Black Stallion summer welding jacket is made of flame resistant cotton.  Revco says you can wash it up to 50 home washes or 25 commercial wash cycles.  It’s an extremely lightweight shirt that weighs only 7 ounces.  The 100% cotton shirt is very breathable and comfortable.  Some consider it an air conditioned welding jacket compared to a leather dark colored shirt.

The Revco FS7-KHK is a light welding jacket and should only be used for minor welding.  It provides plenty of protection from heat, sparks, and UV light during the hot weather in the summer.

#8. Best Steiner Welding Jacket

The Steiner 1260 welding jacket is a hybrid of leather and cotton.  Surprisingly, even with the leather sleeves, it’s still a lightweight welding jacket weighing only 9.5 ounces.  It’s suitable for stick or flux core MIG and not for TIG.

The Weldlite cowhide leather sleeves provide durability and splatter protection.  The cotton used on the body is lightweight makes it a breathable welding jacket.  Its leather and cotton are flame resistant and durable.  It’s a full figured fit with non-reflective snap wrist and front closure.  The Steiner includes a large out and inside pocket for small tools or personal items.

#9. Revco 48SL Black Stallion Quality Side Split Cow Hide Welding Split Leg Apron – Best Leather Welding Apron

The Revco 48SL Black Stallion is the best leather welding apron in our research.  It’s 48 inches long and manufactured with quality side split cowhide leather apron.  The adjustable shoulder strap and leg straps allow you to fit it firm and comfortable to your body.  The Revco 48SL leather bib apron is designed with a flame resistant Kevlar stitched utility pocket on the front.

Instead of searching for an air conditioned welding jacket, you may want to consider an apron.  It will provide wide protection to the front of your body.  You will ideally want to wear a welding apron and gloves.  We suggest seeing our best welding gloves review for adding some extra-long welding gloves for protection.

#10. Black Stallion 40WS 40″ Side Split Cowhide Split-Leg Apron Chaps – Best Welding Chaps

The Black Stallion 40WS were the best welding chaps in our reviews.  Welding chaps are similar to a welding apron, except no upper flap.  You still need to wear a jacket when wearing chaps, unlike an apron.

The Black Stallion welding chaps are manufactured with a split cowhide leather for maximum protection from sparks and splatter.  The brown leather apron is 40 inches long with Kevlar stitching for fire resistance.  The waist strap is designed to handle a 50 inch waist and needed to knot it down when you head into the lower 30’s.  Each leg includes three adjustable straps to customize the fit.

Welding chaps can be ideal during hot weather.  You can wear a lightweight pair of pants under the chaps during the summer for relief.

#11. BSX BW9C/PS Angel Fire Women’s Welding Jacket – Angel Fire Women’s Welding Jacket

The Angel Fire women’s welding jacket is the best in a limited market.  Surprisingly, there are few options when looking to purchase women welding gear.  Black Stallion’s Angel Fire brand has done a nice job selling a variety of welding supplies for women.

The Angel Fire coat body is manufactured with fire resistant chocolate colored cotton.  Its black sleeves are made with leather pigskin grain.  This Black Stallion hybrid welding jacket is lightweight and weighs only 9 ounces.

It’s designed with a stand up welders collar to protect your neck from sparks and splatter.  They’ve also included handy leather reinforced snaps on the front and wrists.  For a good and comfortable fit, the coat includes adjustable waist straps.

Welding Jacket Comparison Chart

Conclusion

Having the best welding jacket will be your most important purchase due to safety.  Buying the right protective clothing will let you work free without worry of splatter and sparks.