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11 Best Welding Jacket Reviews – Stay Safe, Warm, and Cool

September 4, 2018 By Joshua Reedley

Best MIG WelderThe best welding jackets are meant to protect your upper-body from sparks, splatter, and the heat from different types of welding.  Like welding helmets, you want to find the best welding jacket for the money that will protect you.  It also not be too heavy and too insulated.  A lightweight welding jacket will reduce fatigue and keep you cooler over long periods of time.

Manufacturers like Lincoln Electric manufacturers welders and supplies since 1895, and is headquartered in Cleveland, Ohio.  Since 1975, Steiner Industries manufactures and supplies welding safety products like protective clothing, gloves, and coats.

Each jacket will be made of a durable material that’s fireproof.  If your jacket is well-insulated, then you can continue to work through spatter and sparks.  You want to find the best welding jacket for the money.

TABLE OF CONTENTS

    • What Makes the Best Welding Jacket?
    • What are the Welding Material Options?
    • What’s the Best Welding Jacket for the Money?
  • Best Welding Jacket Comparison Chart
    • #1. Revco BX9C Insulated Welding Jacket – Best Insulated Welding Jacket
    • #2. Black Stallion FO9-30C Orange Welding Jacket – High Visibility Welding Jacket
    • #3. Revco FRB9-30C/BS Black Stallion Hybrid Welding Jacket – Hybrid Welding Jacket
    • #4. Black Stallion BSX Cool Welding Jacket with Blue Flames – Cool Welding Jackets
    • #5. Revco/Black Stallion TruGuard with reflective strips – Welding Jacket with Reflective Stripes
    • #6. Lincoln Electric Heavy Duty Insulated Leather Welding Jacket – Best Leather Welding Jacket
    • #7. Revco Black Stallion FS7-KHK Summer Shirt – Best Welding Jacket for Summer
    • #8. Best Steiner Welding Jacket
    • #9. Revco 48SL Black Stallion Quality Side Split Cow Hide Welding Split Leg Apron – Best Leather Welding Apron
    • #10. Black Stallion 40WS 40″ Side Split Cowhide Split-Leg Apron Chaps – Best Welding Chaps
    • #11. BSX BW9C/PS Angel Fire Women’s Welding Jacket – Angel Fire Women’s Welding Jacket
  • Welding Jacket Comparison Chart
  • Conclusion

What Makes the Best Welding Jacket?

The material is the most important factor when selecting the best coat.  The better quality materials will be warmer, more durable, and more fire resistant.  You need to find a balance so you don’t get too hot in the summer or not warm enough in the cold weather.

What are the Welding Material Options?

  • Cotton – lightweight and least warm. Cotton is ideal for hot weather welding.
  • Leather – the most durable and insulated. It will provide the most protection from sparks and splatter.

What’s the Best Welding Jacket for the Money?

A good welding jacket in our reviews costs between $30 to $100.  A higher quality leather will cost more than a light cotton coat.  A genuine material will cost more than a synthetic.

Below are the best welding jacket reviews available today.  No protective gear is ever perfect for every job.  Each buyer will weigh factors like color, weight, size, style, options, conditions, durability and more.

Best Welding Jacket Comparison Chart

#1. Revco BX9C Insulated Welding Jacket – Best Insulated Welding Jacket

The Revco BX9C is the best insulated welding jacket that’s non-leather in our reviews.  Compared to other coats, it’s thicker and better.  We would not advise wearing this on a hot summer day.  With its thick coating, the BSX should be one of your cold weather construction jackets.  The added layers offer better protection but at a cost.  Black Stallion recommends this coat for TIG and light MIG welding.

[aawp box=”B007TUWXZE”]

The Revco BSX is made with 100% flame resistant cotton and machine washable.  It includes two inside pockets with one having a zipper.  Like the Revco BXRB9C, it looks like a cool Harley Davidson welding jacket for an enthusiast.  The coat features waist straps, adjustable cuffs, and extended length coverage.  The BX9C comes in sizes ranging from small to 5XL.

Even though it has terrific insulation, it still doesn’t offer the same protection as a leather welding jacket.  The Revco BX9C is made of cotton which increases the burn rate vs leather.  It’s ideal for lightweight welding in winter months.

Pros
  • Insulated for cold weather
  • Stylish design and cool welding
Cons
  • Cotton is not as durable as leather

Specifications

Manufacturer: Revco
Weight: 9 ounces
Material: Cotton
Sizes:  Small, Medium, Large, XL, 2XL, 3XL, 4XL, 5XL
Color: Black with red flames
Customer Reviews: 130+ reviews

Check Latest Price

 

#2. Black Stallion FO9-30C Orange Welding Jacket – High Visibility Welding Jacket

\The orange Black Stallion TruGuard F09-30C is the best high visibility welding jacket.  It’s designed as a TIG and MIG welding jacket.  The bright orange is treated with flame resistant cotton.  The 100% cotton is flame resistant for up to 25 commercial washes or 50 home washes.

[aawp box=”B003PD9RWQ”]

The Black Stallion jacket is 30 inches long with adjustable snap wrists.  It offers added protection with a welders collar.  All 6 snap buttons are leather reinforced for durability and protection.  The designers thoughtfully included an inside pocket for small items like a phone or wallet.

Pros
  • Highly visibility orange welding jacket
  • Lightweight
  • Washable
Cons
  • All cotton shrinks after wash
  • Not stylish

Specifications

Manufacturer: Black Stallion
Weight: 9 ounces
Material: Cotton
Sizes: S, M, L, XL,2XL, 3XL, 4XL, 5XL
Length: 2XL is 30 inches
Color: Orange
Customer Reviews: 3+ reviews

Check Latest Price

 

#3. Revco FRB9-30C/BS Black Stallion Hybrid Welding Jacket – Hybrid Welding Jacket

The Black Stallion 30C/BS is the best hybrid welding jacket in our reviews.  The blue body of the jacket is made of flame resistant coated cotton that’s breathable.  The brown leather arms provide protection from jobs like working vertical or overhead welding position.  It’s a good pipe and stick welding jacket to work in different and smaller positions.  The cotton is lightweight for optional summer use while the leather split cowhide sleeves with Kevlar stitching are extra protective.

[aawp box=”B003NTHZAI”]
Pros
The Black Stallion hybrid welding jacket is a combination of two in one.  We would recommend it as your primary jacket.  It’s a cool welding jacket in the summer while the leather arms provide warmth in the winter.  The Revco coat also includes some practical outside scribe pockets and an inside pocket for small person items.

  • Good welding coat for the money
  • Cool and custom looking welding jacket
  • Sleeves for vertical or overhead welding position
Cons
  • Blue cotton isn’t as durable as the sleeves
  • Sleeves are stiff

Specifications

Manufacturer: Revco
Weight: 9 ounces
Material: Cotton body and split cowhide sleeves
Sizes: Medium, Large, 2XL
Color: Blue and brown
Customer Reviews: 37+ reviews

Check Latest Price

 

#4. Black Stallion BSX Cool Welding Jacket with Blue Flames – Cool Welding Jackets

The Black Stallion BSX is recommended as one of the cool welding jackets in our review.  The flame resistant cotton allows for up to 50 home wash cycles.  Unlike many summer welding jackets, the BSX comes in a variety of sizes from small to 5XL.

It weighs only 9 ounces which makes it one of the best lightweight welding jackets.  The blue flame pattern on the sides and the shapely design makes this a cool looking welding jacket.  Its flames remind me of a Harley Davidson jacket.

The BSX upright collar adds protection from sparks.  They’ve thoughtfully added dual inside pockets with one having a zipper to keep small items safe.  Given the cotton material isn’t as durable as leather, it’s not recommended for overhead and vertical welding.  Along with the quality snaps and cool design, it has adjustable cuffs and waist.

Pros
  • Recommend for a beginner
  • True to size and great fit
  • Best welding jacket for hot weather
  • Lightweight coat at only 9 ounces
Cons
  • Don’t recommend for vertical welding position
  • Snaps sometimes difficult to unfasten

Specifications

Manufacturer: Black Stallion
Weight: 9 ounces
Material: Cotton
Sizes: Small to 5XL welding jacket
Color: Royal Blue
Customer Reviews: 48+ reviews

Check Latest Price

 

#5. Revco/Black Stallion TruGuard with reflective strips – Welding Jacket with Reflective Stripes

The Revco/Black Stallion TruGuard 200 is our pick for best welding jacket with reflective stripes.  Visibility is consistently a key for worker safety.  Remaining visible to other works and pedestrians in vehicles is extremely important.  A work jacket with reflective stripes is necessary in places like traffic zones, construction, evening hours, and more.

[aawp box=”B0184T96ZI”]

For added protection from spatter, sparks, and wind, the TruGuard 200 includes a standup welders collar.  The hood is removable if you don’t want to use the reflective jacket for welding on a hot day.  The coat is more like a heavy duty and 100% flame resistant treated cotton hooded sweatshirt.  Like a sweatshirt, it includes two front pockets plus an added scribe pocket.  Revco designed covered flaps on the zipper and pockets to prevent sparks.

The Black Stallion welding jacket with reflective stripes is machine washable.  The 2 inch reflective tape can handle up to 50 home wash cycles.  The sizes range from medium to 4XL.

Specifications

Manufacturer: Black Stallion
Weight: 9 ounces
Sizes: Medium, Large, XL, 2XL, 3XL, 4XL
Color: Orange
Customer Reviews: 2+ reviews

Check Latest Price

 

#6. Lincoln Electric Heavy Duty Insulated Leather Welding Jacket – Best Leather Welding Jacket

The Lincoln Electric KH807L is the best leather welding jacket in our reviews.  It’s flame resistant and very sturdy.  The jacket is ideal to wear for cold weather welding.

The Lincoln jacket is constructed with triple needle stitching on the seams.  It has extra protection in the front with firm snaps.  To protect the area between your jacket and helmet from slag and flash, they’ve included a flip-up collar to protect your neck.  The designers were thoughtful by incorporating large pocket to hold items like a measuring tape and pencil.

The insulated leather Lincoln welding jacket’s strengths are also its weaknesses.  The leather is heavy and durable for protection but can be too warm in the summer.  During extreme heat, the brown and orange welding jacket may leave you with an orange neck from the dye.  It’s great for flux core and MIG welding.

Pros
  • Cold weather construction jackets
  • Comfortable fit
  • Durable jacket that easily handles splatter
  • Great burn protection
Cons
  • Heavy and restrictive movement
  • Not for summer welding
  • Some suggest ordering a size up

Specifications

Manufacturer: Lincoln Electric
Weight: 1 pound
Material: Leather
Sizes: Large, XL
Length: Large is 27 inches
Color: Brown
Customer Reviews: 61+ reviews

Check Latest Price

 

#7. Revco Black Stallion FS7-KHK Summer Shirt – Best Welding Jacket for Summer

The Revco Black Stallion FS7-KHK is the best welding jacket for summer given it’s light color.  Many of the coats come in dark colors which absorb the summer heat.  Light tan colored coat is better for sunny and hot weather vs black.  The other common color are orange welding jackets with reflective stripes.  Black Stallion categorizes the FS7 as a big and tall welding jacket.

The Black Stallion summer welding jacket is made of flame resistant cotton.  Revco says you can wash it up to 50 home washes or 25 commercial wash cycles.  It’s an extremely lightweight shirt that weighs only 7 ounces.  The 100% cotton shirt is very breathable and comfortable.  Some consider it an air conditioned welding jacket compared to a leather dark colored shirt.

The Revco FS7-KHK is a light welding jacket and should only be used for minor welding.  It provides plenty of protection from heat, sparks, and UV light during the hot weather in the summer.

Pros
  • Light color for summer
  • Breathable and lightweight shirt
  • Big and tall welding jacket
Cons
  • Recommended only for light welding

SpecificationsManufacturer: Black Stallion

Weight: 7 ounces
Material: Cotton
Sizes: Medium, Large, XL
Color: Tan
Made In: China
Customer Reviews: 45+ reviews

Check Latest Price

 

#8. Best Steiner Welding Jacket

The Steiner 1260 welding jacket is a hybrid of leather and cotton.  Surprisingly, even with the leather sleeves, it’s still a lightweight welding jacket weighing only 9.5 ounces.  It’s suitable for stick or flux core MIG and not for TIG.

[aawp box=”B004GKNICM”]

The Weldlite cowhide leather sleeves provide durability and splatter protection.  The cotton used on the body is lightweight makes it a breathable welding jacket.  Its leather and cotton are flame resistant and durable.  It’s a full figured fit with non-reflective snap wrist and front closure.  The Steiner includes a large out and inside pocket for small tools or personal items.

Pros
  • Lightweight coat weighs only 9.5 ounces
  • Cowhide sleeves provide additional protection
  • Cool looking hybrid coat
Cons
  • Sleeves are unlined

SpecificationsManufacturer: Steiner

Weight: 9.5 ounces
Material: Leather
Sizes: Small, Large, Extra Large, 4XL
Color: Brown and blue
Customer Reviews: 26+ reviews

Check Latest Price

 

#9. Revco 48SL Black Stallion Quality Side Split Cow Hide Welding Split Leg Apron – Best Leather Welding Apron

The Revco 48SL Black Stallion is the best leather welding apron in our research.  It’s 48 inches long and manufactured with quality side split cowhide leather apron.  The adjustable shoulder strap and leg straps allow you to fit it firm and comfortable to your body.  The Revco 48SL leather bib apron is designed with a flame resistant Kevlar stitched utility pocket on the front.

[aawp box=”B013P38IFC”]

Instead of searching for an air conditioned welding jacket, you may want to consider an apron.  It will provide wide protection to the front of your body.  You will ideally want to wear a welding apron and gloves.  We suggest seeing our best welding gloves review for adding some extra-long welding gloves for protection.

Pros
  • Durable cowhide
  • Generous 48” length for full coverage
Cons
  • Thigh straps can pull on your neck strap when you walk
  • Waist strap can be short depending on your size

SpecificationsManufacturer: Revco

Weight: 9.5 ounces
Length: 48 inches
Material: cowhide leather
Sizes: Universal
Color: Brown
Made In: China
Customer Reviews: 25+ reviews

Check Latest Price

 

#10. Black Stallion 40WS 40″ Side Split Cowhide Split-Leg Apron Chaps – Best Welding Chaps

The Black Stallion 40WS were the best welding chaps in our reviews.  Welding chaps are similar to a welding apron, except no upper flap.  You still need to wear a jacket when wearing chaps, unlike an apron.

[aawp box=”B008BJA8I6″]

The Black Stallion welding chaps are manufactured with a split cowhide leather for maximum protection from sparks and splatter.  The brown leather apron is 40 inches long with Kevlar stitching for fire resistance.  The waist strap is designed to handle a 50 inch waist and needed to knot it down when you head into the lower 30’s.  Each leg includes three adjustable straps to customize the fit.

Welding chaps can be ideal during hot weather.  You can wear a lightweight pair of pants under the chaps during the summer for relief.

 

Specifications

Manufacturer: Revco
Weight: 2 pounds
Length: 40 inches
Material: Split cowhide leather
Sizes: Universal
Color: Brown
Made In: China
Customer Reviews: 9+ reviews

Check Latest Price

 

#11. BSX BW9C/PS Angel Fire Women’s Welding Jacket – Angel Fire Women’s Welding Jacket

The Angel Fire women’s welding jacket is the best in a limited market.  Surprisingly, there are few options when looking to purchase women welding gear.  Black Stallion’s Angel Fire brand has done a nice job selling a variety of welding supplies for women.

[aawp box=”B003RYQCWG”]

The Angel Fire coat body is manufactured with fire resistant chocolate colored cotton.  Its black sleeves are made with leather pigskin grain.  This Black Stallion hybrid welding jacket is lightweight and weighs only 9 ounces.

It’s designed with a stand up welders collar to protect your neck from sparks and splatter.  They’ve also included handy leather reinforced snaps on the front and wrists.  For a good and comfortable fit, the coat includes adjustable waist straps.

Pros
  • Lightweight hybrid welding jacket
  • Leather sleeves allow overhead welding position use
  • Variety of sizes from XS to XL
Cons
  • Women’s coat only comes in brown

Specifications

Manufacturer: Black Stallion
Weight: 9 ounces
Material: Pigskin leather
Sizes: XS, Small, Medium Large, XL
Color: Brown chocolate
Customer Reviews: 7+ reviews

Check Latest Price

Welding Jacket Comparison Chart

Name Manufacturer Weight Material View on Amazon
Revco BX9C Insulated Welding Jacket Revco 9 ounces Cotton Check Latest Price
Black Stallion FO9-30C Orange Welding Jacket Black Stallion 9 ounces Cotton Check Latest Price
Revco FRB9-30C/BS Black Stallion Hybrid Welding Jacket Revco 9 ounces Cotton body and split cowhide sleeves Check Latest Price
Black Stallion BSX Cool Welding Jacket with Blue Flames Black Stallion 9 ounces Cotton Check Latest Price
Revco/Black Stallion TruGuard with reflective strips Black Stallion  9 ounces – Check Latest Price
Lincoln Electric Heavy Duty Insulated Leather Welding Jacket Lincoln Electric 1 pound Leather Check Latest Price
Revco Black Stallion FS7-KHK Summer Shirt Black Stallion 7 ounces Cotton Check Latest Price
Steiner 1260 Welding Jacket, Weldlite Plus Navy Cotton Steiner 9.5 ounces Leather Check Latest Price
Revco 48SL Black Stallion Quality Revco 9.5 ounces Cotton Check Latest Price

Conclusion

Having the best welding jacket will be your most important purchase due to safety.  Buying the right protective clothing will let you work free without worry of splatter and sparks.

Filed Under: Welding Training

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